Embroidery involves stitching designs onto fabric using a high-speed, computer-controlled sewing machine. The process starts with digitizing the artwork, where two-dimensional designs are converted into stitches or thread. The digitizer recreates the artwork using stitches and then programs the sewing machine to stitch the design with specific colors and stitch types. This process gives embroidery its unique appearance. It’s commonly used on items like logo patches, apparel, caps, and hats.
Artwork Preparation:
- Provide artwork in any high-resolution image format.
- Digitize using Wilcom software package.
Advantages of Embroidery:
- Adds a prestigious look to garments.
- Small quantities are often more cost-effective than screen printing.
- Embroidery is durable and resistant to fading or washing away.
- Certain materials, like fleece or synthetic garments, are best suited for embroidery.
Limitations of Embroidery:
- Maximum embroidery size of 350 x 350 mm.
- Minimum text height of 5 mm.
- Considerations for framing the embroidery, especially around pockets.
- Long turnaround time for large orders.
- Fine details may not translate well in embroidery.
- Limited thread colors available.
- Embroidery quality varies based on the material of the product.
- Certain materials have size restrictions for embroidery.
Alternatives to Embroidery:
- Screen printing.
- Heat-sealed badges for non-permanent branding.
- Personalized naming, though it may increase turnaround times.